
Continuous Feed Thin Film Distillation / Vacuum Evaporation Equipment
Thin Film Distillation Introduction
The principle of Fractional Distillation Column is that different liquids boil at different temperature. The miscible liquids boil at different temperature and evaporate at different temperature.
When the mixture is heated, the liquid with lower boiling point boils and turns into vapours. So the mixture is heated to a temperature at which one or two components of the mixture will vaporise. Fractional distillation involves repeated distillations and condensations.
Fractional Distillation Column is used to separate the various components of crude oil. Various components of crude oil such as gasoline, paraffin wax, lubricating oil, diesel oil, fuel oil, naphtha, kerosene are separated. Crude oil is heated and the mixture stars boiling. Hydrocarbon gases are introduced into the column.
——Operation
Feed liquid is admitted into still under high vacuum, immediately
spread into a very thin film and forced quickly down the
evaporation surface. Heated walls and high vacuum drive the more
volatile components (distillate) to the external condenser as the
less volatile components (residue) continue down the cylinder. The
resulting fractions, thus separated, exit through individual
discharge outlets. Depending on application, the desired product is
either the distillate or the residue fraction. Small amounts of
condensable low MW compounds collect in cold trap upstream of
vacuum system. For high solvent loads, an optional external
condenser may be installed immediately downstream of the still.
——Particular features
Continuous distillation process.
Low operating pressures (100~10000Pa ,100Pa=1mbar).
Short residence time.
High evaporation rates.
Processing of high-boiling, high-viscosity or crystallizing
products is possible.
Can be used as a reboiler for column.
Low fouling on evaporator wall.
Thin Film Distillation Parameters
Type | JZ-80-T Thin Film Distillation |
Material | stainless steel 304 |
Temperature | Room temp~200/300 ℃(depend on the oil heater) |
Column size | DN80*800-1600mm |
Internals | 10-20 Sieve tray columns. |
Reboiler | 20L-50L |
Receiver size&quantity | 10Lor20L*2 |
Condenser HTA | 0.86 (m2) |
Vacuity | MIN:10mbar(depend on the nature of material and vacuum pump&vacuum pump not included) |
Floor area | length*width*height=1000*800*2700-3500 (mm) |
Power | 0.5KW |
Voltage | 220V-60HZ |
Warranty | 12 Month |
Shanghai Dea Chemical Equipment Co., Ltd.
Shanghai Dea chemical equipment Co.,Ltd
—— We devote to design and develop the equipment of chemical separation and abstraction.
—— We came from East China University of Science and Technology, which we long-term cooperated with later. And now, we serve for many famous universities, such as Tsinghua University , Sun Yat-sen University , etc.
—— We provide equipment of distillation and extraction for the technicians in the area of chemical medicine and food industry.
—— We own senior engineers who have rich experience in chemical engineering.
—— Our products can be used in lab-scale, pilot-scale experiments and small-scale production.
—— The experimental results are more authentic by using our products thanks to the continuous operation during the course of the experiments or pilot-scale experiments.
—— We repaire imputed equipments out-of-warranty for UIC,POPE,BUCHI in the past few years, which made us accumulating rich experience.
—— Practical, quality first, service first, reputation first' is the motto that guides the work of DEA team.