Printed Circuit Board PVD Magnetron Sputtering Coating Machine-RTSP1200-PCB

Technical Background
The RTSP1200-PCB machine is a tailor-designed and fabricated equipment for PCBs plating by magnetron sputtering deposition technology.

Everyone who is involved with the PCB industry knows that PCBs which have copper finishes on the surface requires a protective layer to protect it against from oxidize and deteriorate, meanwhile the film must with high hardness and abrasion resistance to guarantee the lifetime.

Royal Technology spent 6 months in R&D, over 20 times experiment to finalized the proper coating processes. More exciting new is in March 2020, we delivered the massive production machine to our customer’s site with a high accomplishment result.

Key Features
Multiple deposition cathodes for fast deposition rate
Strong vacuum pumping system for a short cycle
Anode linear ion source to improve adhesion and high density of deposited films
6 units standard planar cathodes mounting flanges
Flexible coating processes applied
Modular structure design for fast exchange of cathodes and targets

Planar Sputtering Cathodes

Applying PVD (Physical Vapor Deposition) coatings on Printed Circuit Boards (PCBs) can provide various benefits in terms of performance, protection, and aesthetics. Here's an overview of how PVD coatings can be advantageous for PCBs:

Benefits of PVD Coatings on PCBs:

Corrosion Resistance: PVD coatings can protect PCBs from corrosion caused by environmental factors, extending the lifespan of electronic devices.

Enhanced Electrical Performance: Certain PVD coatings can improve the electrical conductivity of PCB traces and components, reducing resistivity and signal loss.

Solderability: PVD coatings can enhance the solderability of PCB pads and components, ensuring reliable solder joints during assembly.

Wear Resistance: PVD coatings can protect PCB surfaces from wear, scratches, and abrasion during handling and use.

Thermal Management: Some PVD coatings offer thermal management properties, aiding in heat dissipation and improving the overall performance of electronic devices.

Aesthetics: PVD coatings can provide a visually appealing finish to PCBs, adding a decorative element to electronic products.

Common Types of PVD Coatings for PCBs:

Titanium Nitride (TiN): Offers excellent corrosion resistance, wear resistance, and a gold-colored finish.

Titanium Carbon Nitride (TiCN): Combines the properties of TiN and improved hardness for increased wear resistance.

Aluminum Titanium Nitride (AlTiN): Provides enhanced oxidation resistance and high-temperature stability.

Application of PVD Coatings on PCBs:

Cleaning and Preparation: The PCB surface is thoroughly cleaned and prepared to ensure proper adhesion of the PVD coating.

PVD Deposition: The PCB is placed in a PVD chamber where the desired coating material is vaporized and deposited onto the surface under vacuum conditions.

Controlled Thickness: The thickness of the PVD coating can be precisely controlled to meet the requirements of the PCB design.

Quality Assurance: Post-coating inspections are typically carried out to verify coating uniformity, adhesion, and overall quality.

By utilizing PVD coatings on PCBs, manufacturers can enhance the performance, durability, and aesthetic appeal of electronic devices while ensuring their long-term reliability.

Technical Specifications

These configurations are standard, for a specific developing market and new special coatings, the customized configurations and modifications are available on requests.

Operation and Coating Process Training for Customers

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.