
For stamping with a single die, it is usually not necessary to equip the press with automated feeding equipment. However, the press feeder is an indispensable device when using a progressive die for continuous press processing.
At present, the punch feeders used in continuous stamping production mainly include air, roller and NC feeder. Although the air feeder is low in price, it is gradually eliminated by the market due to its high failure rate, low precision and high maintenance cost.
Although the NC feeder has stable performance and convenient operation, it needs to be fed by servo motor, and the price is relatively high. It cannot be accepted by most customers. At this time, the roller feeder has high precision, low failure and easy maintenance. The advantages of additional energy consumption have become the most used feeding equipment in the stamping industry.
In actual use, fix the roller feeder with the mounting plate on the side center of the die on the punching table, fix the relaxation device on the slider, and let the loosening screw just press the extension of the relaxation bracket, and use the eccentric disk for the eccentric disk. The mount is mounted on the punch output shaft, and the connecting rod, rocker arm and body are all installed.
According to the width and thickness requirements of the material, the material thickness, feeding time, feeding distance and relaxation of the roller feeder can be adjusted, and then the inching test and single-action test can be carried out to carry out high-precision continuous automatic production.
The servo feeder is an automatic equipment integrating digital,
mechanical and pneumatic, and plays an important role in the
high-end stamping industry. Servo Feeder Machine repair work includes: routine maintenance, repair and
troubleshooting.
1. Fault judgment: Do a thorough investigation of the fault scene,
understand the fault performance, relevant contents in the working
register and the buffer working register, and understand the
contents of the program block and the self-diagnosis alarm content.
In the analysis, the technical files and various materials of the
feeder machine tool should be used to find out the various causes
of the failure.
2. Troubleshooting: According to the cause of the failure, the
corresponding repair method is adopted.
3. Daily maintenance:
1) Contents to be inspected daily: such as rail surface,
lubricating oil tank, air source pressure, hydraulic system, CNC,
I/O unit, various protective nets and various filter nets;
2) Irregular maintenance work: such as inspection and pressing or
loosening of the guide rails, cleaning of the liquid level of the
cooling water tank and the cleaning of the filter, smoothing of the
chip conveyor, and elastic adjustment of the spindle transmission
belt;
3) Inspection and maintenance work every six months or every year:
such as ball screw grease replacement coating, replacement of
spindle fuel tank oil, servo motor carbon brush cleaning of feeder,
replacement of lubricating oil and cleaning of hydraulic pump.
Advantages of Ruihui:
1. We have a high-level technology R & D team
2. We can provide design planning from whole plant and truly realize the turn-key project.
3. Our core value: quality is responsibility
4. Our products have been recognized by the market and applied in major automobile OEMS, home appliance industry and hardware industry.
5. We have a strong after-sales service team which highly praised by customers.
6. We can maximize output, improving quality and equipment performance efficiently, saving resources, ensuring safety, and reducing the impact of equipment on production environment.
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
RUIHUI founded in 2000, the technology of automation periphery is from Japan. RUIHUI has been learning Japan and Germany technology, and using high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and ruihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industry,and investment less.
Customer case
Manufacturing industry; the United States Lear, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers; such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers; such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI QUALITY is not the best in the world, and the price is not the cheapest. But we can provide excellent products to help you defeat your competitors.
Products: Feeder machine, Straightener machine, Uncoiler machine, Decoiler with Straightener, 3 in 1 NC Straightener Feeder, Coil handling system, Transfer system, Robot System, to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of 2017, the total investment reached 30 million USD, plant area of more than 20 thousand square meters, in order to meet the demand on the market and lay a solid foundation after.
Why choose us?
1st,We have a high level of technical research and development team;
2nd,We can provide the design and planning of the whole plant to realize the turnkey project;
3rd, our philosophy: quality is the social responsibility;
4th,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5th,We have a highly effective after-sales service team and get customer approval.